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Patti Engineering Unveils Platform to Share Industry Expertise, Engage with Community

Tuesday, May 8th, 2012 by gwhalen

Engineer Chatter Blog Features Premier Content and Direct Access to Expert Engineers

csia_tallAuburn Hills, MI – May 8, 2012Patti Engineering, Inc., a leader in control systems integration, today introduced a new blog, Engineer Chatter. The blog is part of Patti Engineering’s effort to communicate in the industry, providing insight and advice on control systems integration, automation projects, and industry news. The blog will serve as a platform to engage Patti Engineering’s community of partners, clients, and colleagues with informative discussions sharing technical expertise and knowledge.

The launch of Engineer Chatter features several posts from the company on the Importance of Lot Trace Systems in Manufacturing Execution Systems, a video interview with ICONICS President & CEO, and tips on PLC Simulators.

The Engineer Chatter blog will also feature events, Patti Engineering news, and knowledge and expertise from their key partnerships. Patti Engineering is a Siemens Solution Partner, an Authorized Mitsubishi Integrator, in addition to being in the integrator programs for Phoenix Contact, Iconics and Indusoft. The highly skilled team of engineers looks forward to sharing a wide variety of experience in many industries: powertrain manufacturers, automotive parts plants, robotic paint systems, textile mills, retail distribution centers, power plants, oil rigs, chemical plants, and dam spillways.

The blog is open for anyone to post; the engineering team will respond to all posts within one business day. To engage with the Patti Engineering team, subscribe to Engineer Chatter here and follow @PattiEng on Twitter.

Resources:

About Patti Engineering, Inc.

Founded in 1991, Patti Engineering, Inc. is a CSIA Certified control systems integration company based in Auburn Hills, MI with offices in Massachusetts and Texas. Patti Engineering’s technical expertise provides turnkey control systems integration services for design/build, upgrade/retrofit and asset/energy management projects; including project management, electrical engineering, hardware design, hardware procurement, software development, installation, calibration, start-up testing, verification, documentation, training and warranty support. Patti Engineering solutions are used in manufacturing facilities, retail distribution, municipalities, food industry, libraries, law enforcement, military, ice arenas and college/universities. Visit the Patti Engineering website at http://www.pattieng.com/ and find us on Twitter, Facebook and LinkedIn.

patti-eng-partner-logos-page1



Patti Engineering to Discuss Control System Integration at Technology Tip-Off in Detroit

Tuesday, March 13th, 2012 by gwhalen

Contact:

Georgia H. Whalen

gwhalen@PattiEng.com

(978) 697-2664

 

 

Patti Engineering to Discuss Control System Integration at Technology Tip-Off in Detroit
Senior Engineer Duane Edgar Will Present on Best Practices, Tips and Tricks for Using PLC Simulators

 

Auburn Hills, MI - March 13, 2012 - Patti Engineering, Inc., a leader in control systems integration, today announced they will be participating in the Technology Tip-off Event at Ford Field in Detroit on Thursday, March 15, 2012. One of the company’s senior engineers, Duane Edgar will be presenting Tips & Tricks - PLC Simulator Siemens Simatics S7PLCSIM. The event is hosted by Electro-Matic Products, a leading supplier of high technology automation components and services and frequent champion of Patti Engineering to Siemens automation users.

 

With the ever evolving technological innovations and requirements, the event is a great opportunity for discovering the latest in industrial automation solutions. Patti Engineering will have a booth and is welcoming attendees to stop by to discuss control systems integration questions and concerns.

Patti Engineering is presently the only Siemens Solution Partner in the State of Michigan. As a certified Siemens Solution Partner, Patti Engineering is among selected group of system integrators across the country who are highly trained experts on the wide range of Siemens industrial automation products. Patti Engineering often teams up with Electro-Matic to offer customers the complete package of products and services. Electro-Matic sells Siemens automation products and Patti Engineering is the vital asset for integrating the technology at manufacturing and distribution facilities. Patti Engineering’s knowledge and expertise is crucial to seamless project execution.

Duane Edgar, Senior Engineer at Patti Engineering, will be presenting a session on PLC Simulator SIEMENS SIMATIC S7-PLCSIM from 1:00pm - 2:00pm. The session will explore how to use PLCSim to test a PLC program and Edgar will provide valuable tips on using the tool to improve Siemens software development efficiency.

 

“The best feature when using a PLC Simulator is the ability to change the state of inputs easily,” said Edgar. “This applies to both discrete and analog inputs and I will be walking the audience through both in my session. I will also explore how S7-PLCSIM can reduce 20-30% of your start-up and debug time.”

  

march-madness-20121To register for the Technology Tip-off, please click here.

 

 

About Patti Engineering, Inc.

Founded in 1991, Patti Engineering, Inc. is a CSIA Certified control systems integration company based in Auburn Hills, MI with offices in Massachusetts and Texas. Patti Engineering’s technical expertise provides turnkey control systems integration services for design/build, upgrade/retrofit and asset/energy management projects; including project management, electrical engineering, hardware design, hardware procurement, software development, installation, calibration, start-up testing, verification, documentation, training and warranty support. Patti Engineering solutions are used in manufacturing facilities, retail distribution, municipalities, food industry, libraries, law enforcement, military, ice arenas and college/universities. Visit the Patti Engineering website at http://www.pattieng.com/ and find us on Twitter, Facebook and LinkedIn.



Patti Engineering Sponsors “Best Use of Automation Technology” Award in 17th Annual Future City Competition

Friday, February 10th, 2012 by gwhalen

CONTACT: FOR IMMEDIATE RELEASE
Georgia H. Whalen
GWhalen@PattiEng.com
(978) 697-2664
 February 10, 2012

 

Pictured from left to right: Sam Hoff, Erin Thomson O'Neill, Jeremy Shields, Tyler Santwire, Susan McQueary

Pictured from left to right: Sam Hoff, Erin Thomson O'Neill, Jeremy Shields, Tyler Santwire, Susan McQueary

Auburn Hills, MI - Patti Engineering, Inc., a control systems integration company based in Auburn Hills, MI with offices in Massachusetts and Texas, served as a Special Award Sponsor for the 2012 Michigan Regional Future City Competition which took place January 30, 2012 at The Suburban Collection in Novi, MI.  Patti Engineering sent a team of electrical engineers to review and judge the entries.

Hazel Park Junior High School from Hazel Park, Michigan was the recipient of the Patti Engineering “Best use of Automation Technology” award for their implementation of automation technology in their futuristic “Solar City” design. Teacher Susan McQueary and her team of 25 earth science class students all worked together as a team building, researching and putting together their final project.

The Future City Competition challenges students to design a city of the future - and have fun doing it. The overall national theme was “Fuel Your Future: Finding New Ways to Meet Our Energy Needs and Maintain a Healthy Planet”.

This program was designed to promote technological literacy and engineering to sixth, seventh and eighth grade students. The program fosters an interest in math, science and engineering through hands-on, real world applications and helps students better understand the practical applications of mathematical and scientific principles.

From start to finish, volunteer engineers, scientists, teachers and parents mentored the student teams to build their cities. All cities were required to display residential, commercial and industrial areas, power plants, transportation systems, community services and communication systems. Other issues addressed were environmental controls, traffic density, taxes and operating budgets.

Hazel Park Junior High School "Solar City" Team

Hazel Park Junior High School "Solar City" Team

According to McQueary, teamwork played a huge role in making decisions and finding the research information needed to build and put together their very own futuristic city.  Cooperating with each other and coming to the best solutions is a hard task to accomplish with so many opinions at stake.  Focus groups were designed so that opinions would be shared, valued and looked at as possibilities to the perfect solution.  In the end, each of the 25 students on the team had a hand in putting together their “Solar City” to bring to the competition.

“These students are very proud of their own work, and the presenters were the most proud of what they have accomplished.  Being young engineers for the first time, in front of engineers questioning them on their work, made them work harder.  They are our future,” commented McQueary. Student presenters Erin Thomson O’Neill, Jeremy Shields, and Tyler Santwire created the presentation and were able to answer the appropriate questions for Patti Engineering’s team of judges. 

According to Ken Kutchek, vice president of operations at Patti Engineering, Hazel Park Junior High School earned the Patti Engineering Best use of Automation Technology award based on the review of their concepts and design. The automation technologies planned for Solar City that stood out were:

Solar City presenters: Jeremy Shields, Tyler Santwire and Erin Thomson O'Neill
Solar City presenters: Jeremy Shields, Tyler Santwire and Erin Thomson O’Neill

 

  • The use of robotics in farming for the planting and picking.
  • A central control room to monitor and control city functions.
  • A waste water treatment facility used to recycle water was located under the city.
  • Fossil fuels were not used, solar power converted to electricity with the excess daytime solar energy captured and stored at power plants to be distributed as needed throughout the day and night.
  • Wind and waste were back-up energy sources to the solar power.

 

The young aspiring engineers showed how automation technology was incorporated into their design. They also demonstrated an understanding of energy management, building automation systems, preserving our natural resources and the need for control systems integration to make it all work together.  

futurecity_final20logo_small_20121The Future City Competition is a national program sponsored each year by the National Engineers Week Committee. The Engineering Society of Detroit (ESD) is the coordinator for the Michigan Regional Competition. More than 600 students from 25 schools participated in the regional competition.

Last year’s champion, the team from St. John Lutheran School in Rochester, took first place to win this year’s Best Future City. The St. John’s team will go on to compete in the National Future City Competition in Washington, D.C. on Feb. 19-25. The winner of the national competition will receive a trip to U.S. Space Camp in Huntsville, Alabama.

Sam Hoff, president of Patti Engineering confirmed his belief in the value of the Future City Competition, “This is a phenomenal program for Michigan students. We were very impressed with the many displays and choosing just one city for the Patti Engineering Best use of Automation Technology award was a difficult task. We are proud to support the Engineering Society of Detroit’s efforts to inspire the next generation of engineers.”

 

About Patti Engineering, Inc.

Founded in 1991, Patti Engineering, Inc. is a CSIA Certified control systems integration company based in Auburn Hills, MI with offices in Massachusetts and Texas. Patti Engineering’s technical expertise provides turnkey control systems integration services for design/build, upgrade/retrofit and asset/energy management projects; including project management, electrical engineering, hardware design, hardware procurement, software development, installation, calibration, start-up testing, verification, documentation, training and warranty support. Patti Engineering solutions are used in manufacturing facilities, retail distribution, municipalities, food industry, libraries, law enforcement, military, ice arenas and college/universities. Visit the Patti Engineering website at http://www.pattieng.com/ and find us on twitter.com/pattieng, Facebook and LinkedIn.



1984 Apple IIe Earns its Keep, Steve Jobs Would be Proud!

Monday, January 23rd, 2012 by gwhalen

admiral_broach_webOur nation mourned the death of Steve Jobs last year. As the co-founder of Apple, he brought many innovative products to life during his creative career. We wanted to share this story with you about one of Patti Engineering’s original customers, Admiral Broach Company and their Apple IIe. We are certain Steve Jobs would be happy to know that one of his early accomplishments has been a workhorse for a thriving American business and is still going strong today.

 

“In with the NEW…Out with the OLD!” may be the general mentality for most in today’s high tech, fast paced, ever changing world. Not so for the 1984 Apple IIe used regularly by Pat Considine, owner of the Admiral Broach Company in Clinton Township, Michigan. Admiral Broach has been refurbishing and manufacturing new broach tooling and broaching machines since 1976.

 

Broaching developed with assembly line and mass production as an economical way to remove metal. A broach is metal cutting tool equipped with a series of cutting teeth. As Pat describes it, a broach is a ‘glorified drill’. The broaching business is a skilled trade similar to tool and die; art and science are thoroughly intermixed in their work to build broach tooling.

 

Our engineers were astonished when on a recent visit to Admiral Broach to work on the control system for a broaching machine refurbishing job; they noticed this rather large antiquated computer and dot matrix printer. They stood in disbelief that Pat still uses this relic. Pat shared with us his reason for not parting with his 1984 Apple IIe work horse.

 

admiral_broach_web2This story proves “In with the NEW…Out with the OLD!” may not be the best philosophy. While it is true that newer technology is often better, it is not always the case. Pat’s 1984 Apple IIe with its dual 5.25 floppy drives, 12 inch monitor and dot matrix printer, continues to be a valuable resource for his business. Back in 1984, Pat and his wife Debbie bought their Apple IIe for a whopping $2,000 (approximately $4,300 in today’s inflation adjusted dollars). Debbie planned to use their new Apple IIe to do the books for their growing business. Less than a year later, Pat purchased an engineering software program to configure pin dimensions to manufacture the precise custom broach gear tooth measurements required for a broach job.

 

Pat explained that this old software program, “Involute Gear Manufacturing Info”, is extremely user friendly, prompting him to input all the needed values for the program to quickly calculate the specific custom pin dimensions required to manufacture the broach gear teeth. Prior to using this software, Pat paid an outside engineering company for three plus hours for the calculation of the same pin dimensions. Over the course of 28 years, the Apple IIe has certainly paid for itself many times over!

 

Through the years Pat has looked into newer software programs from many of the big name companies. Pat found the newer programs to be more complicated and cumbersome. None has compared to the simple user friendly program he purchased 28 years ago!

 

It just goes to show us all that the old adage we may have heard from our parent or grandparents, “if it’s not broke, don’t fix it”, makes sense! Thanks for sharing your story Pat!

 

Admiral Broach is one of Patti Engineering’s original customers. Admiral Broach uses our engineering services to update the electrical control systems when refurbishing broaching machines. We have enjoyed a great working relationship with Pat and Debbie Considine, owners of Admiral Broach, for twenty years. To learn more about Admiral Broach visit their website at www.admiralbroach.com.



Patti Engineering Provides Textile Automation Technology to Inman Mills Manufacturing Facility

Tuesday, January 3rd, 2012 by gwhalen

CONTACT:                                                                                      FOR IMMEDIATE RELEASE

Georgia H. Whalen                                                                                 December 30, 2011

gwhalen@pattieng.com

(978) 697-2664

 

 

Patti Engineering Provides Textile Automation Technology to Inman Mills Manufacturing Facility

 

inman3Today, Patti Engineering, Inc. (www.pattieng.com) - a control systems integration company based in Auburn Hills, MI with offices in Massachusetts and Texas - announced the successful completion of an automation project at Inman Mills, South Carolina Plant. Inman Mills manufactures a wide variety of yarns and fabrics. This is the sixth textile manufacturing facility Patti Engineering has modernized with custom designed automation technology. In an industry where margins are thread-thin, automation is a major key to quality improvement and cost competitiveness.

Inman Mills purchased a pre-owned Autoflow system (conveyors, motors, control panels). The equipment included an obsolete electrical control system. Inman hired Patti Engineering to design and install a state-of-the-art electrical control system.

steeple-chaseThe latest PC hardware, Phoenix Contact’s Steeplechase Visual Logic Controller (VLC) and Iconics Graphical User Interface (GUI) software were used to build a fully integrated electrical control system. In addition to the design and installation, Patti iconics_enrolledpartnerEngineering provided training to Inman’s maintenance personnel, operators, and management team for optimal utilization of the new system to maximize production. 

“Implementing cost effective electrical control system solutions in textile manufacturing facilities has been a growing niche for Patti Engineering, fueled by word-of-mouth referrals,” explained Sam Hoff, president of Patti Engineering, “It was a pleasure to work with Inman Mills. We were impressed with their commitment to implementation of the best automation technology.”

Patti Engineering has worked with other textile manufacturers to retrofit their existing equipment with new and more advance electrical control systems. Retrofits cost just pennies on the dollar compared to replacing inefficient equipment, allowing manufacturers to double the life of the system, adding an additional 15 to 20 years of run time with high reliability and a significant boost to productivity and accuracy.

Some of the textile ring spinning trolley conveyor systems Patti Engineering has encountered in other mills have been operating with 15 to 20 year-old PC based control systems with hardware and software no longer supported by foreign manufacturers.

Patti Engineering’s solutions include additional features not available with the original machine control. New software programs are written for better support and debug. Configurations and logging databases are added to give a better history of events to improve debug. Improved functionality and management capabilities from the GUI are added to run the systems more efficiently. In addition, Patti Engineering provides US-based customer service with online engineering support services available 24/7 for support.

Today’s manufacturers struggle with aging infrastructure, increasingly stringent regulations as well as escalating operations and energy costs. They are searching for cost-effective ways to upgrade their equipment to meet current and future requirements. Patti Engineering offers sustainable solutions that help manufacturers reduce costs, improve operations, comply with new regulations, and save energy.

 

About Patti Engineering, Inc.

csia_tallFounded in 1991, Patti Engineering, Inc. is a CSIA Certified control systems integration company based in Auburn Hills, MI with offices in Massachusetts and Texas. Patti Engineering’s technical expertise provides turnkey control systems integration services for design/build, upgrade/retrofit and asset/energy management projects; including project management, electrical engineering, hardware design, hardware procurement, software development, installation, calibration, start-up testing, verification, documentation, training and warranty support. Patti Engineering solutions are used in manufacturing facilities, retail distribution, municipalities, food industry, libraries, law enforcement, military, ice arenas and college/universities. Visit the Patti Engineering website at www.PattiEng.com and find us on twitter.com/pattieng, Facebook and LinkedIn.



Backyard Barbeque Foundation of Patti Engineering 15 Year Partnership with World Class Client, Johnson Controls, Inc.

Wednesday, October 5th, 2011 by gwhalen

CONTACT:                                                                                      FOR IMMEDIATE RELEASE

Georgia H. Whalen                                                                                 October 5, 2011

gwhalen@pattieng.com

(978) 697-2664

 

johnson_controls2Today, Patti Engineering, Inc.  - A control systems integration company based in Auburn Hills, MI with offices in Massachusetts and Texas - celebrates their 15 year partnership with Johnson Controls, Inc. (JCI).  It is hard to believe that Patti Engineering’s successful business partnership with JCI began 15 years ago with just a casual backyard conversation. One never knows where such a conversation may lead.

logo-bluenoshadowSam Hoff, president of Patti Engineering, had just that experience. Back in 1996 Sam’s neighbor, Eric Klebba worked at the Johnson Controls automotive seat manufacturing facility in Mt. Clemens, Michigan. Sam and Eric’s conversation about a failing control system at that plant was the catalyst to Patti Engineering’s lengthy relationship with Johnson Controls. Eric Klebba is still with Johnson Controls today and Patti Engineering still serves as a trusted partner and resource to Johnson Controls Automotive Division.

 

Johnson Controls is a leading global supplier of automotive interior systems and electronics.

Johnson Controls is a leading global supplier of automotive interior systems and electronics.

 ”It has been our pleasure to serve Johnson Controls over the past fifteen years. We appreciate the confidence, loyalty and trust JCI has placed with Patti Engineering through the years,” said Hoff. “We are proud to be associated with a global leader in the automotive industry with products, technologies and advanced manufacturing capabilities that demand our very best. ”

 

Johnson Controls is a leading supplier of automotive interior systems and electronics. Patti Engineering collaborates with JCI on system architecture and data structure requirements for manufacturing execution system (MES) applications operating in the space between the front office information technology (IT) and plant floor operations. According to Hoff, “JCI is one organization that has figured out that the war between operations and IT is over and that both organizations need to work together to increase overall efficiency.”

 

iconics_enrolledpartner1Patti Engineering has been instrumental in the development of manufacturing and production Intelligence “Excellence Standards” for JCI’s automotive division. Many of the MES applications developed and supported by Patti Engineering include MIRA (Manufacturing Intelligence Reporting Application), an Iconics based application, JCI’s custom Integrated Production Control (IPC) system, and the lot traceability application required for tracking and maintaining critical build data such as serial numbers of airbags, pretensioners, and occupancy detection devices.

 

“Lot Traceability” is critical to the improvement of manufacturing productivity, efficiency and quality assurance. The Lot Trace application was initially developed in 2000 and has been continually improved over the last decade with collaboration from all the JCI manufacturing facilities across North America. In addition to application development and implementation, Patti Engineering provides 24/7/365 support to JCI manufacturing facilities across North America.

 

About Patti Engineering, Inc.

csia_tallFounded in 1991, Patti Engineering, Inc. is a CSIA Certified control systems integration company based in Auburn Hills, MI with offices in Massachusetts and Texas. Patti Engineering’s technical expertise provides turnkey control systems integration services for design/build, upgrade/retrofit and asset/energy management projects; including project management, electrical engineering, hardware design, hardware procurement, software development, installation, calibration, start-up testing, verification, documentation, training and warranty support. Patti Engineering solutions are used in manufacturing facilities, retail distribution, municipalities, food industry, libraries, law enforcement, military, ice arenas and colleges/universities. Visit the Patti Engineering website at www.pattieng.com and find us on twitter.com/pattieng, Facebook and LinkedIn.



Control Systems Integrator Patti Engineering Inc. Celebrates 20 Year Anniversary

Friday, June 3rd, 2011 by gwhalen

CONTACT:                                                                                                                      FOR IMMEDIATE RELEASE

Georgia H. Whalen                                                                                                                                  June 3, 2011

gwhalen@pattieng.com

(978) 697-2664

Patti Engineering Home Office

Patti Engineering Home Office

Patti Engineering, Inc. - a control systems integration company based in Auburn Hills, MI with offices in Massachusetts and Texas - celebrates its twenty year anniversary today. Founded on June 3, 1991, Patti Engineering was supposed to be a temporary solution to finding a permanent engineering job for Sam Hoff, Founder and President of Patti Engineering.  At the time, Sam was just three weeks away from marrying Patti, the company’s name sake.

Patti Engineering has evolved from one man and his laptop to become a thriving business with an international scope serving as a trusted advisor to clients, providing electrical control system design, hardware, software, and installation for various automation projects at manufacturing plants and distribution centers.  Fanuc Robotics was Patti Engineering’s first client and is still today an important Patti Engineering client.

Sam Hoff

Sam Hoff

Don Kijek, Staff Engineer at Fanuc Robotics was responsible for hiring Sam for his first Patti Engineering contract job at Fanuc, a contract job that was supposed to be for just three months.  ”I knew from the first job I hired Sam for that Patti Engineering would be a successful company”, said Don Kijek. “His passion, integrity and unwavering commitment to understanding his customers wants and needs assured his success.”

Patti Engineering is a CSIA Certified Integrator and a recognized partner to many automation technology companies, including being a named Siemens Solution Partner and Authorized Mitsubishi Systems Integrator. In addition to Sam, the Patti Engineering team is led by key executives Dave Foster, Vice President of Engineering who joined Patti Engineering in 1995 and Ken Kutchek, Vice President of Operations, who joined Patti Engineering in 1997. Patti Engineering stands at 35 employees and is growing despite the downturn in the economy by adapting to client needs.

Dave Foster

Dave Foster

Control system technology has advanced substantially in the last few years. With the current economic climate, one example of how Patti Engineering has adapted to clients financial constraints is by offering controls upgrades instead of total system replacement.  This allows facilities to maintain the best parts of their current system while gaining the benefits of more modern technology. It creates a best of both worlds scenario by allowing older equipment to run like the newer models, increasing productivity and extending the life of current equipment.

“Celebrating our 20-year anniversary is a great honor.  I strongly believe that our ability to remain successful through the on-going evolution in the automation industry along with major economic irregularity is a direct result of our most valuable assets: our talented employees, our business partners and our clients who drive and inspire our accomplishments,” said Sam Hoff.  “We thank all of our clients, business partners and Patti Engineering team members for helping us achieve this milestone.”

Ken Kutchek

Ken Kutchek

Sam added a final comment, jokingly referring to his humble beginnings, “I guess I won’t need to find that permanent job after all!”

About Patti Engineering, Inc.

Founded in 1991, Patti Engineering, Inc. is a CSIA Certified control systems integration company based in Auburn Hills, MI with offices in Massachusetts and Texas. Patti Engineering’s technical expertise provides turnkey control systems integration services for design/build, upgrade/retrofit and asset/energy management projects; including project management, electrical engineering, hardware design, hardware procurement, software development, installation, calibration, start-up testing, verification, documentation, training and warranty support. Patti Engineering solutions are used in manufacturing facilities, retail distribution, municipalities, food industry, libraries, law enforcement, military, ice arenas and college/universities. Visit the Patti Engineering website at www.PattiEng.com and find us on twitter.com/pattieng, Facebook and LinkedIn.



Patti Engineering Participates in the CSIA Executive Conference

Thursday, April 28th, 2011 by gwhalen

csia_tallOur management team is taking advantage of a great learning opportunity and participating in the Control System Integrators Association (CSIA) 2011 Executive Conference in Orlando this week. The CSIA was established to address the specific business practices of controls system integrators.

Patti Engineering has been a member of the CSIA since 1996, and in 2003 we proudly earned the distinction of “CSIA Certified”. Of the 300+ members of the CSIA we are 1 of just 84 companies that have achieved this distinction. Patti Engineering passed an intensive audit performed by an independent third-party consulting firm and met the stringent performance standards - in general management, financial management, project management, quality management, human resources, business development, and technical management. This ensures our customers that their project will be developed, engineered, and directed by skilled technicians, and will be managed by an excellent business organization.



Patti Engineering Control Systems Upgrade Solutions Prove to have Developed Huge Savings to Manufacturing Facilities and Distribution Centers

Tuesday, March 22nd, 2011 by gwhalen

CONTACT:                                                                                    FOR IMMEDIATE RELEASE

Georgia H. Whalen                                                                                         March 22, 2011

gwhalen@pattieng.com

(978) 697-2664

copy-of-copy-of-pattiengcontol20systems20integrationlogo1Patti Engineering Control Systems Upgrade Solutions Prove to have Developed Huge Savings to Manufacturing Facilities and Distribution Centers

Patti Engineering, Inc. (www.pattieng.com) - A control systems integration company based in Auburn Hills, MI with offices in Massachusetts and Texas - has created and earned a reputation for being an expert resource for manufacturing facilities and distribution centers needing to improve performance and profitability. Replacing equipment is not always the best solution, a controls upgrade and machine retrofit can be a cost effective solution to downtime and productivity problems associated with aging equipment and will cost just pennies on the dollar compared to machine replacement.

Control system technology has advanced substantially in the last few years; a controls upgrade allows facilities to maintain the best parts of their current system while gaining the benefits of more modern technology. It creates a best of both worlds scenario by allowing older equipment to run like the newer models, increasing productivity and extending the life of current equipment.

mens_warehouseOne of the many Patti Engineering success stories includes The Men’s Wearhouse. Dave Stevens, Senior Vice President Distribution/Logistics at The Men’s Wearhouse offered his recommendation of Patti Engineering. “The Men’s Wearhouse has enjoyed a very successful relationship with Patti Engineering for over seven years, working with both developing new and retrofitting our material handling systems controls. We can count on Patti Engineering to come in and embrace a project with the ‘keep it simple concept’. When The Men’s Wearhouse partnered with Patti Engineering to retrofit our sortation systems controls, Patti Engineering was able to reduce unneeded complexity that dramatically simplified the operation. Ease of diagnostics and component reliability has decreased downtime, simplified maintenance, increased reliability, and also aided us in efficiency. Patti Engineering has been a great resource as well as a great partner to the Men’s Wearhouse in several of our Distribution Facilities.  I can rely on Patti Engineering whether it’s a tactical emergency or a strategic modification.  Patti has always provided capable people and reliable support.”

Patti Engineering upgraded the controls for the existing shipping sorter at The Men’s Wearhouse Bellfort Village Distribution Center in Houston, Texas. The shipping sorter is used to sort retail garments and completed tuxedo reservations to one of sixty lanes. The main purpose of this retrofit was to replace the existing PLC control with Phoenix Contact’s Steeplechase Visual Logic Controller (VLC) to remove unnecessary complexity and to provide greater flexibility and reliability. A secondary reason was to do away with a number of RFID readers that were used for tracking and to use an encoder for this instead. There were reliability issues with the RFID readers because of their sensitivity to static electricity and the abundance of static electricity in the distribution center. The encoders have proven to be much more reliable and accurate, reducing errors. Some of the components and technology used on this project include: Steeplechase VLC, Siemens S7-300 PLC, Visual Basic Human Machine Interface (HMI), SQL Server, and WAGO I/O.

csia_tallThe controls for the existing tuxedo sorter at the Bellfort Village Distribution Center in Houston were also upgraded. The Tuxedo Sorter is used to sort tuxedo components (i.e. coats, pants, shirts, vests, and accessories) into complete tuxedo reservations using a two pass process.  There are a total of 246 sort lanes on this sorter. The purpose of this retrofit was the same as the shipping sorter which was to replace the existing PLC control and to eliminate the RFID readers creating a more accurate, reliable, and efficient system.

Patti Engineering provided electrical design, hardware, software, and installation for shipping sorters and transportation conveyors at The Men’s Wearhouse facilities in Bakersfield, CA and Addison, IL.  Some of the components and technology used on these projects include: Steeplechase VLC, Visual Basic HMI, SQL Server, WAGO I/O, Effector I/O, Mitsubishi Variable Frequency Drives, Siemens S7-1200 PLC and a Siemens TP277 HMI.

Sam Hoff, President of Patti Engineering summarized the Men’s Wearhouse and similar projects with these thoughts: “As today’s plants and distribution centers struggle with aging infrastructure and increasingly stringent regulations as well as escalating operations and energy costs, they are searching for cost-effective ways to upgrade their plants to meet current and future requirements. When evaluating the need to rehabilitate, retrofit, upgrade or expand existing assets, Patti Engineering offers sustainable solutions that help plants reduce costs, improve operations, comply with new regulations, and save energy. The Men’s Wearhouse project exemplifies our intuitive ability to tackle difficult programming tasks and our commitment to our customers to get the job done right.”

 About Patti Engineering, Inc.

Patti Engineering’s technical expertise in both electrical control and information systems allows customers a focused solution to their need for asset/energy management, distribution of various products, production information, and complex control applications. Founded in 1991, our solutions are used for retail distribution, manufacturing plants, water/theme parks, libraries, law enforcement, military, municipalities, food industry, ice arenas and college/universities. Visit the Patti Engineering website at www.PattiEng.com and find us on twitter.com/pattieng, Facebook and Linked In.



March Madness Anyone???

Friday, February 18th, 2011 by gwhalen

Click to Register!

Click to Register!

Do any of these topics sound interesting to you?

 

  • What’s New from Siemens - Automation Innovations
  • New Modular Micro PLC- SIMATIC S7-1200
  • Ethernet Based Automation
  • Reducing Overall Engineering Costs from Controls Design through Build to Maintenance
  • Synchronizing Electrical Design & PLC Programming
  • Industrial Identification Technologies to Improve Process & Reliability (RFID & Code Reading Technologies)

 

This is just a sampling of the topics that will be covered at 2011 March Madness Technology Tip-Off event March 17th, 2011 at Electro-Matic Products, Inc. a leading supplier of high technology automation components and services. Visit our Patti Engineering table; our representatives will be on hand to discuss your control systems integration questions and concerns.  With rapidly changing new technology requirements, this is a great opportunity to learn the latest in industrial automation solutions!




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